JSK Engitech Industries: Cutting-Edge Ointment Manufacturing Plant for the Pharmaceutical and Cosmetic Industries
JSK Engitech Industries: Cutting-Edge Ointment Manufacturing Plant for the Pharmaceutical and Cosmetic Industries
Blog Article
JSK Engitech Industries is a leading manufacturer, supplier, and exporter of high-quality Ointment Manufacturing Plants designed for pharmaceutical and cosmetic applications. With a strong focus on efficiency, hygiene, and precision, these plants ensure the seamless production of ointments, creams, gels, and lotions, meeting global quality standards.
Key Features of the Ointment Manufacturing Plant
JSK Engitech Industries’ Ointment Manufacturing Plants are engineered for high performance and consist of advanced interconnected components for smooth and efficient operation.
Main Components:
✅ Manufacturing Vessel – The primary unit where emulsification and mixing take place.
✅ Wax Phase Vessel – Melts waxes and oil-based ingredients.
✅ Water Heating Vessel – Prepares the aqueous phase.
✅ Storage Vessel – Holds the final product before packaging.
✅ Vacuum Pump – Prevents air entrapment and ensures deaeration.
✅ Ointment Transfer Pumps – Facilitates efficient movement between vessels.
✅ Automatic Control Panel – Provides centralized monitoring and control.
✅ Interconnecting Pipelines – Ensures smooth material transfer.
✅ Bump Pump & Metering Pumps – Enables accurate ingredient dosing.
How the Ointment Manufacturing Plant Works
The manufacturing process is carefully designed to ensure uniformity, stability, and superior quality of the final product.
Step-by-Step Process:
1. Ingredient Preparation:
Wax Phase: Waxes and oil-based components are melted in the Wax Phase Vessel.
Water Phase: The aqueous phase is heated in the Water Heating Vessel.
2. Mixing & Emulsification:
The melted waxes and heated water are transferred to the Manufacturing Vessel under vacuum conditions to prevent aeration.
The high-speed homogenizer ensures thorough mixing and emulsification.
3. Cooling & Final Processing:
The emulsion is gradually cooled using a jacketed vessel to maintain stability and consistency.
Active ingredients, Ointment Manufacturing Plant colors, and fragrances are added at lower temperatures to retain their properties.
4. Transfer & Packaging:
The final product is transferred to the Storage Vessel using bump pumps.
Metering pumps facilitate accurate filling and packaging.
Technical Specifications
JSK Engitech Industries uses premium materials and precision engineering to ensure durability and compliance with cGMP (Current Good Manufacturing Practices) standards.
Material & Construction:
???? Inner Surface: Stainless Steel SS 316 (pharmaceutical-grade).
???? Jacketed Areas: Mild Steel for insulation and thermal efficiency.
Structural Strength:
???? Inner Vessel: 4 mm thick
???? Bottom Plate: 5 mm thick
???? Top Loose Lid: 1.6 mm thick
???? Jacket Shell: 4 mm thick
???? Jacket Bottom: 5 mm thick
Temperature Control & Insulation:
✅ 50 mm Mineral Wool insulation for heat retention.
✅ P.T100 sensors with digital indicators for real-time monitoring.
✅ Design Pressure: 7.0 Kgs/cm²
✅ Working Pressure: 3.0 to 4.0 Ointment Manufacturing Plant Kgs/cm²
Applications of the Ointment Manufacturing Plant
JSK Engitech Industries' plants are widely used across multiple industries for producing:
???? Pharmaceutical Ointments: Medicated gels, topical creams, and pain relief ointments.
???? Cosmetic Creams: Moisturizers, anti-aging creams, and skin treatments.
???? Personal Care Products: Sunscreen lotions, body lotions, and hand creams.
Available Capacities
JSK Engitech Industries offers a range of customizable capacities to suit various production needs:
20 kg
50 kg
100 kg
200 kg
300 kg
500 kg
1000 kg
2000 kg
3000 kg and above
Why Choose JSK Engitech Industries?
✅ Industry Expertise
???? Decades of experience in designing high-quality pharmaceutical & cosmetic machinery.
???? State-of-the-art technology for superior efficiency and product consistency.
✅ Strict Quality Control
???? Meets cGMP standards to ensure hygiene and regulatory compliance.
???? Stainless Steel SS 316 construction for contamination-free processing.
✅ Custom Solutions & Flexibility
???? Custom-built solutions tailored to client needs and production scales.
???? Automation options to optimize efficiency.
✅ Reliable After-Sales Support
???? End-to-end service, including installation, training, and maintenance.
???? Global service network for fast and reliable support.
Get the Best Ointment Manufacturing Solutions Today!
JSK Engitech Industries is committed to delivering precision, innovation, and reliability in pharmaceutical and cosmetic manufacturing.
???? Contact us today to learn more or request a custom quote!
???? Visit the official website of JSK Engitech Industries now! ????